Bose Headphone Repair

I have a pair of Bose Reality-Cancelling Headphones – not too effective against human voices, but they do a good job of cancelling steady noises like air conditioners and computer fans. I like them well enough, but I wouldn’t recommend them anymore.  Maybe the Panasonic version?

The problem is that after five years or so, the pads that go over the outside of my ear have started to come apart at a seam, exposing the foam. The solution is simple, of course: sew them back together. The hard part is the lack of room to work. I cut off a sewing needle to roughly 3/8″ and ground it back to a point. Surgical forceps work well to hold the seam back together temporarily, then a pair of long-nose pliers is what it takes to jam the short little needle through. I ending up using a second pair of forceps as an anvil and as as extra set of fingernails to grab the needle when it comes through. I didn’t even attempt any kind of running stitch or fancy lacing/trussing/macrame, I just tied off each stitch as I completed it and moved on to the next one.

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Now, the failure is running around the inside of the cushion – when I repair one section, another one pops loose.  Pretty soon I will have sewn all the way around, and shortly after that I suspect the material will simply fail entirely.  At that point, I don’t know.  I’ve been known to limp stuff along just for fun.

Current score:  Patience vs Rampant Consumerism: 1-0.

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